How long to the first part?
Developing injection molds takes much longer than 3D printing parts. That's one of the attractive elements of 3D printing: there is no tooling, so you can make a single part in the span of hours or a day or two. The problem is that every part takes a day.
With injection molding, the first part takes a long time. The second part takes just seconds.
Injection molds take a long time because of the amount of machining required. Typically they are made by high-speed cutting of hardened tool-grade steel. The mold is made of many different parts, and tolerances are extremely tight: typically one half of a thousandth of an inch, or even less. (Copier paper is often five thousandths thick, for comparison.)
The total length of time to make a part depends on whether part design is required and the degree of testing (for example, with 3D printed parts) to have a part design final sign-off. Below is a sample schedule to provide a general idea of how much time a new mold can take - with testing time and part validation, 6-7 months is not an uncommon length of time for a durable mold made to last hundreds of thousands or millions of cycles.
Start days | Step | # Days | Ending days |
---|---|---|---|
0 | Part design | 14 | 14 |
14 | 3d print, test fit | 14 | 28 |
28 | Mold quote, select cavitation | 7 | 35 |
35 | Mold design | 14 | 49 |
49 | Mold build | 80 | 129 |
129 | Mold test | 20 | 149 |
149 | Ship mold | 28 | 177 |
177 | Mold fireup & testing | 7 | 184 |
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