How long to the first part?

Developing injection molds takes much longer than 3D printing parts. That's one of the attractive elements of 3D printing: there is no tooling, so you can make a single part in the span of hours or a day or two. The problem is that every part takes a day.

With injection molding, the first part takes a long time. The second part takes just seconds.

Injection molds take a long time because of the amount of machining required. Typically they are made by high-speed cutting of hardened tool-grade steel. The mold is made of many different parts, and tolerances are extremely tight: typically one half of a thousandth of an inch, or even less. (Copier paper is often five thousandths thick, for comparison.)

The total length of time to make a part depends on whether part design is required and the degree of testing (for example, with 3D printed parts) to have a part design final sign-off. Below is a sample schedule to provide a general idea of how much time a new mold can take - with testing time and part validation, 6-7 months is not an uncommon length of time for a durable mold made to last hundreds of thousands or millions of cycles.

Start days Step # Days Ending days
0 Part design 14 14
14 3d print, test fit 14 28
28 Mold quote, select cavitation 7 35
35 Mold design 14 49
49 Mold build 80 129
129 Mold test 20 149
149 Ship mold 28 177
177 Mold fireup & testing 7 184

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